3. Inspected valve end of brine line (BLFC). Appears unobstructed, but I have a question:
This appears to be a diaphram sorta thing, and I can blow fine one way, but seems much more constricted the other way. Is that normal?
New to me. Maybe show a photo, although somebody may know what is going on from your description. Inline filter maybe? It would be a bad spot for a check valve, so that would not be it.
If it constricts more going to the tank than coming from the tank, that could explain your low fill.
4. Removed screen and injector (which is purple #00). Both were quite dirty. I scrubbed them clean as best I could, and buttoned it back up. Another question:
With a #00 Injector - Violet, 2 cubic ft of resin, and 8 lb/cuft of salt, I would expect the brine to be sucked out 36 minutes. Because of that, I would set BD to about 127 minutes, or at least 110. The reason is to allow the salt to get rinsed out. If BD is much shorter, such as 60 minutes, it would not hurt the softening, but would be expected to leave some salt in the earliest water after regen.
The violet injector is a small one, but it will help softening a bit compared to say a blue or red one. It is important to use a 0.125 BLFC with a #00 on a 7000.
Let's hope your injector and screen cleaning did it.
You should use a very tiny amount of silicone lube on o-rings when you put them back. Next time, if you did not.