Well. About to make me crazy.

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Chapwolfe

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About a month or two ago, I had my pressure pump replaced (after 20 years). My service person said at that time it looked like my pressure tank was bad, but everything worked until last week. The pressure switch gave out and I replaced it and it worked like a champ. So far so good.

In the interest of not leaving well enough alone, today I replaced the pressure tank. Simple I thought. Cut one 1" pvc line and put it back together and go. That part was easy.

I had cut off the water coming into the pressure pump and the water going to the house before starting. After I got things back together, I opened both valves and the tap at the pressure tank. I restored power to the pressure switch and nothing happened. I tried to manually activate the pressure switch and cycled about every second and blew some air which I was expecting. But once it stopped blowing air, it kept cycling every second or so.

I could manually hold the contacts closed and it would blow lots of water out of the tap, but it would shut off as soon as I let up on the contacts and would not kick back in until the pressure in the line was gone and then it'd cycle every second until I turned the breaker off again.

The instruction booklet for the new tank said that it might take 30 - 60 seconds for the pressure pump to prime, so I tried holding the contacts closed for 30 seconds -- same result. I tried again later and held the contacts closed for closer to a full minute. Same result.

A friend said it was air in the system, but I'm at a loss as to what to try next.
 

Cacher_Chick

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It sounds like you need to prime the pump. Photos of your installation might help the people here explain further.
 

Valveman

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Either you have too much air in the tank, or the diaphragm is just stuck to the bottom. Make sure the air charge in the tank is 2-5 PSI less than the pump start pressure. Then you still may need to hold the pressure switch on manually until the diaphragm gets unstuck.
 

LLigetfa

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I had cut off the water coming into the pressure pump...
I take it that you have pressurized water feeding the pump and that the pump is used to boost the pressure. What is the pressure coming in? What is the pressure switch set to for on and off? What is the precharge air pressure on the bladder? What type of pump is it?
 

Chapwolfe

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Well, it turns out it WAS something simple. The pressure switch that I bought in a 40/60 box was set at 30/50. About 5 turns on the adjusting nut fixed me up.

The tank came pre-pressurized to 38 psi.
 

Chapwolfe

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I take it that you have pressurized water feeding the pump and that the pump is used to boost the pressure. What is the pressure coming in? What is the pressure switch set to for on and off? What is the precharge air pressure on the bladder? What type of pump is it?

The feed into the pressure pump is gravity feed from an 1100 gal storage tank.
 

PumpMd

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It still sounded like the water wasn't going into the new pressure tank. When you raised the pressure on your pressure switch, this helped the diaphragm to get unstuck to the bottom and except water.

Having 38psi on your pre-charge means that it will except water at 38psi.
 
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