Have been periodically adding Iron out to the brine well and use the rust reducing salt. Same issue. ?
the thing with iron out is you have to let it soak for several hours, or preferably overnight or it won't do anything. then you have to do an extra backwash and then a full regeneration before you can use your water. so you're looking at 5+ hours of downtime minimum. if you do an overnight soak your wife might not be happy that she can't shower the next morning... trust me on that one... I didn't have the patience for all that so I quit using it and still have 6 or 7 bottles of the stuff I got on clearance. I did, however, use it on my Katlox filter, letting it sit for 12+ hours and that did seem to flush a bunch of crud out of it based on the nasty discharge water - so you might try it on your carbon filter since its not in service anyway.
citric acid is what's in Morton rust remover salt, but buying in bulk you can make a stronger mix and it costs less. phosphoric acid is just another mild acid that dissolves rust. there's a couple softener cleaners out there that contain both. I use both with every regeneration and it works really well for me.
EDIT this is a cheper version of Rescare if you have a Menards near you... https://www.menards.com/main/plumbi...tener-cleaner-32-oz/rk06n/p-1444444183882.htm