Why should 5, 1/2 ton Mitsubishis be considered insanely oversized? Sure, some rooms have a little less than 1/2 ton peak load, but those Mitsubishis have great turn down ratios.
Despite the low modulation range, there isn't enough load to get it to do what you want it to do. At 82F (roughly t
he mean binned hourly temp in Atlanta GA during the warmest 6-8 weeks) the FS06 only throttles back to ~1900BTU/hr, (
see this) and to achieve that minimum modulation level the sensible heat ratio (SHR) necessarily becomes pretty crappy due to a none-too-cold evaporator coil in the head, since the blower's modulation range doesn't go very low.
That's WAY over a typical room load at that temp (it might be close to the design load) , so it's cycling rather than running continuously, especially when it's muggy/cloudy (when you need the dehumidification the most) rather than bright & sunny. To get decent dehumidification out of it in normal cooling mode it has to spend a decent chunk of time every day in it's mid to high output range.
And that minimum is only achievable with each FS06 head married to it's own dedicated FS/FH06 compressor. When it's on an MXZ multi-split compressor it's minimum is limited by the minimum output of the MXZ, which is several times the minimum output of a single head. That means it will cycle even more, and with multiple oversized heads it can even short-cycle the compressor into lower than advertised efficiency.
Sealing of the house would definitely be part of a deep energy retrofit, but as I wrote previously, there is only some chance of that in the future. Is it basically impossible to choose a variable capacity system today that can accommodate today's loads and tomorrow's?
Not necessarily. Do load calculations on the house both in it's AS-IS condition, and post-improvements condition. As long as you're careful to keep the equipment sizing relative to the "AFTER" picture <1.5x it will usually work just fine both now and into the future. In a
deep retrofit situation that might mean keeping the oversize factor to <1x at the "BEFORE" picture, but it takes more than a little bit of air sealing and insulation to move the needle that much.
I've not heard good things about the reliability of LG. Have you?
A dozen years ago the quality control at LG wasn't as good as it is today, but even then poor reliablity was usually related to poor installation practices. There are a LOT of hacks out there installing mini-splits who don't properly purge & pressure test with nitrogen (>500 psi for at
least an hour- 24 hours would be better), followed by pumping it down to <500 microns and verifying that it will stay that low for an hour or more. A lot of hacks always assume the factory charge will be correct for the amount of lineset installed too, rather than consulting the manual, doing the math, and weighing in/out the requisite amount of refrigerant. Unlike Mitsubishi & Fujitsu, LG still doesn't place as many factory certification training hoops for the installers to jump through, and just about anybody legally licensed to handle refrigerants can buy & install their equipment.
The installer matters- look for factory certification levels such as Mitsubishi's "Diamond" contractors or the equivalent from any equipment you're buying. That's still no guarantee that they will do it right, but there is usually a better warranty and support available for equipment installed by factory certified contractors.
How is sweet spot range defined/determined? What is the sweet spot range for a 1/2 ton Mitsubishi? Is sweet spot range synonymous with your use of the term "Goldilocks Zone"?
My definition would be that it runs nearly continuously with very long on cycles even during the shoulder seasons, at a high enough modulation level for at least several hours out of the day to provide reasonable latent cooling without having to turn the setpoint down to the 60s F. For the FHFS06 that would mean a cooling load of at least 3-4000 BTU/hr @ 82F (a temp at which the FS06would put out nearly 10,000 BTU/hr at the maximum modulation.)
As I wrote above, the system runs continuously on the hottest afternoons, which I take as evidence that the system is correctly sized. I would not claim, however, that the room by room loads and duct sizes are correct, but if they aren't, I have no intention of modifying the duct system. The ducts are in the attic with no floor and only 4 feet of headroom. So it's either use the current duct system or abandon it in favor of mini or multisplits. I am open to the possibility of using the existing duct system for a central dehumidifier.
If it's running continuously when it's north of 90F it's reasonably right-sized. Most systems have balancing vanes at the take-off from the supply plenum to help tweak the room to room temperature balance, which doesn't have to be perfect to find comfort. Long cycles improve the dehumidfication, and dry air can be comfortable over a wider temperature range.
If you are going to group rooms together, why not just go with a multisplit?
As noted above, the minimum modulation of a multi-split is quite high, which leads to shorter cycles for the individual heads, and sometimes can overcool /overheat rooms with very low loads even without the head running (!). This is because whenever
any head it cooling, refrigerant is being pumped through all heads (necessary to keep the R32 & R125 % lubricants in the R410A properly mixed). When cold refrigerant is being pumped through the head without the blower running condensation forms on the coil and interior side of the cabinet, causing it to spit water into the room when it initially turns on. Sometimes low load rooms will become colder (or hotter during the heating season) than setpoint just from the recirculation refrigerant.)
Are the Chinese Midea/Carrier as reliable as the Japanese Mitsu/Fujitsu?
Again, it depends on model and the INSTALLER(!) & support. If you want better warranty support it might be safer to go with Carrier labled Mideas. Some "off brand" labels manufactured by Midea are using older designs, and may have fewer QC requirements imposed to get a lower wholesale price. Midea has been using high quality Toshiba compressors (manufactured in China) for a couple of decades now, but the other system components could be from all over. That's not too different from Mitsubishi & Fujitsu & Daikin use components and whole products built in many countries other than Japan. Midea is vying for the #1 slot with Daikin for being the world's largest manufacturer of variable refrigeration volume air conditioning equipment- they are at top tier manufacturer.
On the other hand, your photo does resemble my central installation as shown below. Could the Fujitsu upflow coil and air handler replace my existing upflow system? I forgot to say in my previous post that not all of the existing ducts are in the attic - the 3 that serve the ground floor run through the floor/ceiling trusses. The existing upflow system is located on the upper floor.
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Depending on the duct sizing and actual dimensions it may be possible to install a
2 ton or
2.5 ton mid-static Fujitsu in your existing utility cabinet. (
consult the manual.) Note that the 2-tonner puts out 29,000 BTU/hr of cooling @ 95F,(almost 2.5 tons), and the 2.5 tonner delivers 35,000 BTU/hr (nearly 3 tons), but the minimum modulation of the 2.5 tonner @ 82F is about 11K, compared to 5.75K for the 2-tonner. In your situation it would be much better to go with the 2-ton rather than the 2.5 ton.
If you had said Atlanta, I'd be impressed; Berkeley, not so much.
Me too, but it's pretty cool that even the wimpier blower of the low-static version can work.
Please explain why you would intentionally oversize anything, especially if you anticipate a deep energy retrofit.
Sometimes (87 hours per year in an average year) it's hotter than the 1% design temp, and cooler than the 99% design temp (especially during Polar Vortex disturbance cold snaps.) If it stays below or above those temps for extended periods the equipment doesn't keep up with the load. If anticipating a truly deep energy retrofit (say, more than a 35% reduction in loads) it might be necessary to undersize for the pre-retrofit existing load to achieve optimal comfort & efficiency later.