First DIY: Custom Cycle Stop Valve manifold fixed short-cycling & Boiler DHW.

benliang

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Hi pros,
First plumbing DIY here. My old radon/well manifold failed (pump short-cycling 5 secs, 35 to 0 PSI). I built a custom overhead CSV manifold to maintain the original wall footprints.

Key Design Choices (See Pics):

- Weight & Dampening: Used 1" brass pipe to support the heavy CSV, reducing to 3/4". Kept PEX on the vertical drop to act as a vibration dampener.

- The Tank Compromise: Kept the existing 2.1-gal tank (instead of the recommended 5-gal). I didn't want the extra weight ripping the original copper anchors out of the wall.

- Bonus Result: The dead-steady 50 PSI from the CSV, combined with a newly replaced mixing valve, completely cured my 1997 Peerless boiler's DHW temp swings.

(Note: Wiring is messy and PRV has no drop pipe yet because I'm just pressure-testing. Will fix to code once the layout is approved.)



My Questions for the Experts:

- Hydraulics: Does this brass/PEX mix and the 2.1-gal tank compromise look okay for long-term reliability? Any blind spots?

- Electrical Code: The pressure switch is mounted high. What's the proper way to route the wire down? (Liquid-tight? Greenfield?)

- PRV Discharge: Can I use standard PVC for the cold-water PRV drop pipe to the floor?

Thanks for any feedback!


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Hi pros,
First plumbing DIY here. My old radon/well manifold failed (pump short-cycling 5 secs, 35 to 0 PSI). I built a custom overhead CSV manifold to maintain the original wall footprints.

Key Design Choices (See Pics):

- Weight & Dampening: Used 1" brass pipe to support the heavy CSV, reducing to 3/4". Kept PEX on the vertical drop to act as a vibration dampener.

- The Tank Compromise: Kept the existing 2.1-gal tank (instead of the recommended 5-gal). I didn't want the extra weight ripping the original copper anchors out of the wall.

- Bonus Result: The dead-steady 50 PSI from the CSV, combined with a newly replaced mixing valve, completely cured my 1997 Peerless boiler's DHW temp swings.

(Note: Wiring is messy and PRV has no drop pipe yet because I'm just pressure-testing. Will fix to code once the layout is approved.)



My Questions for the Experts:

- Hydraulics: Does this brass/PEX mix and the 2.1-gal tank compromise look okay for long-term reliability? Any blind spots?

- Electrical Code: The pressure switch is mounted high. What's the proper way to route the wire down? (Liquid-tight? Greenfield?)

- PRV Discharge: Can I use standard PVC for the cold-water PRV drop pipe to the floor?

Thanks for any feedback!


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Looks really good. The CSV and the 2.2 gallon pressure tank is still preferable to an 80 gallon tank without a CSV. PVC is fine for the prv. Don't know about code, but the drop cords on the pressure switch look fine to me.
 
Looks really good. The CSV and the 2.2 gallon pressure tank is still preferable to an 80 gallon tank without a CSV. PVC is fine for the prv. Don't know about code, but the drop cords on the pressure switch look fine to me.
Thanks for the feedback.
 
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