Cutting out bad control valve between two ball valves. Yikes!

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Terry

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Called out to remove a bad control valve located between two ball valves in a large building installed on 1-1/2" copper lines. Most of the piping that it supplied was twenty feet overhead in a building at least two hundred feet long.

remove-control-valve-1.jpg


Very little space between the ball valves and almost no pipe movement when cut. I was going to use a slip coupling and needed enough space to slide it one direction and back down again over the mating pipe. Not the type of math you want to make a mistake with. Be off a little and job job becomes instantly more difficult.

And how do you solder a line between two shutoff without blowing a hole in the last solder joint? It was a reason why the entire building would be drained down to prevent that. Or, perhaps a way to let heated air escape and then cap the open line off afterwards.

remove-control-valve-2.jpg


That little space between the top ball valve and the slip coupling was all we had to work with. It was enough.
And no, I did not have a stick of 1-1/2" copper on my van.

 
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