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Following up, yes, flame is good - this was already checked. The only thing left to do is find out if there is anything wrong with the gas supply - we're considering there may be moisture in the gas or an additive that is causing the red residue. We've been trying to find a solution for more...

I don't know about this - I'll check. Thanks for the suggestion.

It is.

Yes.

Yes. Just about the entire system has been cleaned or replaced at this point. Gas pressure has been normal every time it's been checked. Technician suspects it's something in the composition of the gas that is causing the residue? Does anyone have any insight to that? We have been trouble...

I know this post is several years old, but did you ever solve your issue? We have the exact same problem with the violent ignition (so much force it pushes the vent off at times causing carbon monoxide to leak into the room) and the red residue on the ignitor. The ignitor has been replaced...