KL goes before a softener.
1. higher brine amount... this will have little affect. It is simply physics. To use a bad analogy, sodium is a cheerleader going up against a football player (calcium) in a game of king of the hill. The cheerleader is not going to be strong enough to kick the football player off, but several cheerleaders will. High sodium in the water will kick off some calcium. Considering he has almost no calcium or magnesium in the water, the softener really does very little except maybe attract some of the iron. Iron would be a pro football player...
2.A larger injector does not make the brine stronger, it just gives the salt less time to contact the resin bed. Injectors all draw similar amounts as a ratio. Go check the brine draw charts in the Fleck and Clack manuals, you will notice the draw/total ratios are always almost identical.
3. I have not really seen a write up that is accurate enough due to the infinite variables in water. kind of like air pressure in a tire, every situation would benefit from a different pressure. The stamp on the side of the tire is simply a safe place. I run my Jeep tires at 10 PSI over the stated amount on road, I find the noise drops significantly at 45 psi on the freeway, off road I run my Jeep tires at 9-10 PSI without beadlocks. Both of these ranges are well outside of the "recommended tire pressure". As you could imagine, a write up that could be peer reviewed and published would likely have to be 10,000-20,000 words long at minimum to even begin to adequately consider a small portion of the variables. Most articles are kept to less than 2,000-3,000 words. I have considered doing a write up on the subject but... what I wrote above adequately explains the premise I hope. And speaking of my jeep...
For your entertainment..
My jeep is the blue/yellow Zombie Jeep. I put a huge scratch in my new rear tube fenders...
4. NaCL and KCL are very similar from a regnerating perspective. Both sodium and potassium have nearly identical properties. The "less efficient" issue has to do with the solubility at varying temperatures. It takes fairly warn water to get the same amount of KCl and NaCL. Since most areas are colder and a lot of companies dont properly adjust the salt settings properly, this causes the lower efficiency/higher hardness leakage.
hope this helps.