thanks for a very informative and thorough post jw.
Never use a nail as this is nothing but hack type work. Even as a do-it-yourselfer you want to make a professional installation.
What you have is still two single pole breakers but they are tied together. It is possible that one would trip without opening both. A double pole breaker would open both if only one trips.
i would not use a nail, it simply sounds hackish and amateur, looks bad and would be too easy to defeat, even accidentally, which is why i went with the OEM made bridge clip - granted it's a piece of stamped sheet metal folded the way it needs to be, but it is made by the same mfr as the breaker. as best i can tell a double pole breaker is simply two single breakers with the handles permanently bonded together, so the only difference is the strength of the bonding mechanism attached to the toggles. i can visualize the possibility of one breaker tripping but not taking the other one with it, but if this were a likely scenario, would the manufacturer have designed a bridge clip that would be stiff enough to esure the other breaker would forced to trip?
not to suggest that a company would make or market a dangerous product, but i suppose that from the profits that they make on these clips (probably less than $0.01 worth of metal and manfacturing, sold for more than a buck) the would be able to afford to pay off the (statistically derived) number of lawsuits that arose from malfunction, than to not make them and only sell double pole breakers or design and manufacture a better and safer clip.
so in the opinions of the pro's - are the bridge clips safe and reliable or not recommended.
i know, the argument - $15 for a double pole breaker vs $1.50 for the clip - is the safety of my house and my family worth the extra $13.50? the answer is obvious, but at some point all those little numbers add up to a big number and unless one is in the top tax bracket, one has to apply probabilities and likelihoods (and actuarial methods if so inclined) to determine what is really the smart and cost effective way to go.