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I would use Loxon from Sherwin-Williams and use a brush to fill the hairline cracks. Loxon stays flexible and with two coats applied perpendicular to the crack and feathered out at the edges hairline cracks are as good as invisible.

If that's a solid header above the door I would rip out everything down to the blocks, mount 1x4s PT to the blocks flush with the inside. A standard 3'0 door with a standard jamb will fit with some shims. Brick molding nailed to the vertical jamb. Lintel just siliconed to the concrete header to...

The relay doesn't know if he flipped the switch or if it's a power outage. Why not just a pad lock through the holes on one of your tracks so the rollers can't move?

Use Oatey Pipe Joint Compound on the female side of the elbow You should protect your threads on your wall pipe with a female coupling until your tile job is finished.